1、叉车充电区设计安全要求,2,目录Brochure,1.充电间基本参数及方案 Charge room basic data and Plane Layout 1.1 冲压车间充电方案介绍 Stamping Charge room Introduction 1.2发动机车间充电方案介绍 Power Train Charge room Introduction 1.3 总装车间充电房方案介绍 Assembly Charge room Introduction 1.3a 总装南车间充电房方案介绍 South Assembly Charge room Introduction 1.3b 总装东充充电电方2、案介绍 East Assembly Charge room Introduction2.充电房设计相关标准及其他配置 Charging stations design requirement and other configuration3.充电房案例 Charger rooms example,3,用途 Usage 充电间主要用于给电池充电及存放电池，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the roo3、m,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.v说明 Basic Data 1、叉车型号 Forklift Type：3吨电动平衡重式叉车 3T Electric Forklift Trucks E30S X 8 units 6吨电动平衡重式叉车 6T Electric Forklift Trucks X 2 units2、充电机型号 Charger Type：DELONG D80/80P(E30S)3、电池型号 Battery Type：80 V/574、5 Ah(E30S),注意：因无法获得6吨电动平衡重叉车的电池型号及充电器型号，暂以E30S电池代替,1.1.1 冲压车间充电间基本情况1.1.1 Stamping Charge room basic data,4,叉车电池及配套充电器参数表Forklift Battery&Charger Technical Data,1.1.2 叉车电池及充电器参数表冲压车间1.1.2 Battery&Charger performance,1,2,3,4,5,6,7,8,9,Stamping Charging Room,5,1.1.3 冲压车间整体平面规划图1.1.3 Stamping Plane Lay5、out,充电机 Charger,备注 Remarks：,蓄电池加水设备Adding liquid device,洗眼池Eyes washing pool,平衡重叉车电池充电位 Battery,水槽 Drain,Forklift,Forklift,Hoisting Battery Area,10,6,1.1.4 冲压车间整体立体图1.1.4 Stamping Plane Layout(3D),充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。Chargers can hang on the wall,and the batteries put on the pallets.充电方式：备用电池连接6、充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。Charging way:After the spare battery charging off,using the forklift to hoist the battery.可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充电机Charging,电池 48V Battery,7,1.2.1 发动机车间充电间基本情况17、.2.1 Power Train Charge room basic data,用途 Usage 充电间主要用于给电池充电及存放电池，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.说明 Basic Data 1、叉8、车型号 Forklift Type：电动平衡重式叉车 Electric Forklift Trucks:E16C X 3 units,E30S X 2 units,E50 X 1 unit 6吨电动牵引叉车 6T Electric Towing Trucks:P60Z X 2 units 电动托盘堆垛&搬运叉车 Electric Pallet Transport&Stacking Forklift:T20 X 1 unit,L16 X 1 unit 高位拣选车 High-level Order-picking Forklift:V12 X 1 unit2、充电机型号 Charger Type：9、DELONG D80/80P(E30S),D48/80P(E16C/V12),D80P/125P(E50),E24/40P(L16),E24/30P(T20)3、电池型号 Battery Type：80V/575 Ah(E30S),48V/575AH(E16C),80V/840AH(E50),48V/345AH（P60Z),24V/230AH(T20),24V270AH(L16),48V/560AH(V12),8,1.2.2 发动机车间叉车电池及充电器参数表1.2.2 Battery&Charger performance,叉车电池及配套充电器参数表Forklift Battery&Charg10、er Technical Data,Forklift,Forklift,Hoisting Battery Area,9,1.2.3 发动机车间整体平面规划图1.2.3 Power Train Charge Room Plane Layout,洗眼池Eyes Washing Pool,备注Remark:,充电机Charger,平衡重叉车充电位 E trucks battery,仓储叉车电池位Warehouse trucks battery,蓄电池加水设备Adding liquid device,水槽 Drain,充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。Chargers can hang11、 on the wall,and the batteries put on the pallets.充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。Charging way:After the spare battery charging off,using the forklift to hoist the battery.可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging 12、rooms space.,2024-1-30,10,1.2.4 发动机车间整体立体图1.2.4 Power Train Charging Room Plane Layout(3D),充电机Charging,平衡重叉车电池 E Trucks Battery,仓储叉车电池 Warehouse Trucks Battery,11,1.3.1 总装车间充电间基本情况1.3.1 Assembly Charge room basic data,用途 Usage 充电间主要用于给电池充电及存放电池，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。更多免费课件，关注公众号：生产安全管理网。Cha13、rging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.说明 Basic Data 1、叉车型号 Forklift Type：电动平衡重式叉车 Electric Forklift Trucks:E20P X 26 units,E30S X 45 units,E50 X 10 unit 5吨电14、动牵引叉车 5T Electric Towing Trucks:P50C X 89 units2、充电机型号 Charger Type：DELONG D48/100P(E20P),D80/80P(E30S),D80P/125P(E50),E24/45P(P50C)3、电池型号 Battery Type：48V/700AH(E20P),80V/575 Ah(E30S),80V/840AH(E50),24V/330AH（P50C),12,1.3.2 总装车间叉车电池及充电器参数表1.3.2 Assembly Room Battery&Charger performance,叉车电池及配套充电器参数15、表Forklift Battery&Charger Technical Data,Forklift,Forklift,Hoisting Battery Area,13,1.3.3A 整体平面规划图总装南车间1.3.3A Charge Room Plane LayoutSouth Assembly Room,洗眼池Eyes Washing Pool,蓄电池加水设备Adding liquid device,备注Remark:,3吨电动平衡重叉车 充电机3t E trucks Charger,3吨电动平衡重叉车充电位 x 16个 3t E trucks battery x 16,牵引车叉车电池位 x16、 52 个Tow Tractors battery x 52,2吨电动平衡重叉车 电池位 x 26个2t E trucks battery x 26,水槽 Drain,14,1.3.4A 整体立体规划图总装南车间1.3.4A Charge Room Plane Layout(3D)South Assembly Room,充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。Chargers can hang on the wall,and the batteries put on the pallets.充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。Chargi17、ng way:After the spare battery charging off,using the forklift to hoist the battery.可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充电机Charging,3吨电车电池 3t E trucks battery,牵引车叉车电池 Tow Tractors battery,2吨电车电池 2t E truc18、ks battery,Forklift,Forklift,Hoisting Battery Area,15,1.3.3B 整体平面规划图总装东车间1.3.3B Charge Room Plane LayoutEast Assembly Room,洗眼池Eyes Washing Pool,蓄电池加水设备Adding liquid device,备注Remark:,牵引车叉车电池位 x 37个Tow Tractors battery x 37,5吨电动平衡重叉车 电池位 x 10个5t E trucks battery x 10,3吨电动平衡重叉车 电池位 x 12个3t E trucks bat19、tery x 12,3吨电动平衡重叉车充电位 x 17 个 3t E trucks battery x 17,16,1.3.4B 整体立体规划图总装东车间1.3.4B Charge Room Plane Layout(3D)East Assembly Room,充电间内靠墙侧充电机也可挂墙摆置，电池放置在托盘上。Chargers can hang on the wall,and the batteries put on the pallets.充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。Charging way:After the spare batter20、y charging off,using the forklift to hoist the battery.可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充电机Charging,5吨电车电池 5t E trucks battery,牵引车叉车电池 Tow Tractors battery,3吨电车电池 3t E trucks battery,17,1.4.1 焊装车间充电间基本21、情况1.4.1 Welding workshop Charge room basic data,用途 Usage 充电间主要用于给电池充电及存放电池，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.说明 Basic 22、Data 1、叉车型号 Forklift Type：更多免费课件，关注公众号：生产安全管理网。电动平衡重式叉车 Electric Forklift Trucks:E30S X 36 units 5吨电动牵引叉车 5T Electric Towing Trucks:P50C X 30 units2、充电机型号 Charger Type：DELONG D80/80P(E30S),E24/45P(P50C)3、电池型号 Battery Type：80V/575 Ah(E30S),24V/330AH（P50C),18,1.4.2 焊装车间电池及充电器参数表1.4.2 Welding workshop 23、Battery&Charger performance,叉车电池及配套充电器参数表Forklift Battery&Charger Technical Data,Forklift,Forklift,19,1.4.3 整体平面规划图焊装车间1.4.3 Charge Room Plane LayoutWelding workshop,蓄电池加水设备Adding liquid device,充电机Charger,3吨电动平衡重叉车充电位 x 36 个 3t E trucks battery x 36,牵引车叉车电池 x 22 个 Tow Tractors battery x 22,洗眼池Eyes W24、ashing Pool,牵引车叉车电池位 x 8 个Tow Tractors battery x 8,20,1.4.4 整体立体规划图焊装车间1.4.4 Charge Room Plane Layout(3D)Welding workshop,充电间内靠墙侧充电机也可挂墙摆置，电池放置在托盘上。Chargers can hang on the wall,and the batteries put on the pallets.充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。Charging way:After the spare battery chargin25、g off,using the forklift to hoist the battery.可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充电机Charging,牵引车叉车电池 Tow Tractors battery,3吨电车电池 3t E trucks battery,21,2.1 地板要求2.1 Floor conditions,地板上应该盖有一 层防酸材料The floo26、r should be covered with an acid resistant material:压强 8 N/mm Pressure solidity 8 N/mm抗酸腐蚀 抗硫酸H2SO4(50%)Acid solidity against H2SO4(50%)泄漏电阻 100 kohm Isolation resistance 100 kohm墙 Walls泄漏电阻 100 kohm(电池周围1.5m)Isolation resistance100 kohm(only around the place of the batteries(1.5m)屋顶 Roofs抗酸腐蚀抗硫酸t H27、2SO4(50%)Acid solidity against H2SO4(50%)地板必须有一个最小0.25 m3 坑，其周围斜度为1%。The floor must have a Gradient of 1%to a pit of minimum 0,25 m3,2.2 电池房的空间2.2 Place in battery rooms,电池的摆放示例,a)车辆周围必备空间 necessary space around the truck at least 0.6 meterb)电池和充电机间必备距离 necessary distance between battery and charger28、 at least 0.6meterc)到易燃品的必备距离 necessary distance to inflammable stored goods at least 2.5 meterd)到易爆品的必备距离 necessary distance to explosive material at least 5 meter f)每个充电机前必须计算出必备空间，以放置两个电池加上电池之间最少0.2m的通风空间。In front of each charger the necessary place must be calculated for two batteries plus a dis29、tance of minimum 0.2 meter between the batteries to have a good ventilation during charge.放电池的托架必须以最重的电池考虑计算，并且与地隔离。Battery banks must be calculated for the heaviest battery and must be isolated against the ground.h)充电机前面板到电池的最短距离(a)为0.5m，电池到温度超过200C的加热装置最短距离为2.5m。The minimum distance(a)of the charg30、er front panel to the battery is 0,5 meter and minimum 2,5 meter between battery and heating systems with a temperature more than 200C,充电器Charger,电池位Battery,Min 1500mm,Min 2222mm,23,2.3 车体倾翻式驾驶室空间需求 2.3 Tilting Back Cab Space required,1.6吨、2吨、3吨电动平衡重叉车为倾翻式驾驶室，吊装更换电池时要注意倾翻式驾驶室的空间需求。（已在方案中设立有专门的更换电池区域31、，空间足够。）1.6T,2T and 3T electric counter balance truck all with tilt back cab,when exchange battery should be mentioned the space required.(in the proposal,it has left enough space for exchange.),驾驶室可倾翻300和1000两个角度Unique tilting cab:with 30and 100tilt back angle,24,2.4 充电机2.4 Chargers,为了选择正确的充电机，必须要知道32、电池型号、电池种类、额定电压、额定容量和根据工种、单班、两班或三班决定的充电时间。To select the correct chargers it is necessary to know the battery type,the kind of battery,the nominal voltage,the nominal capacity and the charging time depending of the kind of working,single shift or two,three shift operation.充电机根据外形大小既可以墙上安装也可以地面安装。The c33、hargers are either wall mounted or floor mounted depending of the largeness of the chargers.为了良好通风充电机之间最小0.2m间距很重要。Important is also a distance between the chargers of minimum 0,2 meter to get a good ventilation of the air.,为便于方便操作，应该选择好安装充电机的高度。任何与水有关的安装必须在充电机下面。The mounting high should be selected34、 that a good operation with the chargers is possible.Any installation of water must be below the chargers.,25,2.5 通风2.5 Ventilation,因为电解液的水分离在电池腔内形成氢氧混合气体，这个过程是在接近电池充电结束时，即电池过充时发生的，超过过充电压就开始放气阶段。氢气是一种极易爆炸性气体，当达到一定浓度时会发生爆炸，所以设计电池充电房要保证有足够的自然通风，如果需要强迫通风，更多免费课件，关注公众号：生产安全管理网。就应该在始开充电时接通通风装置，进风尽可能的接近地面，35、经过电池然后尽可能高的从对面排出。A battery cab form a gas mixture of hydrogen and oxygen due to the electrolytic decomposition of water.This gas develops particularly towards the end of battery charging or if the battery is overcharged.It is at it greatest above the voltage at which gassing starts.Battery charging 36、rooms and battery charging stations shall where possible be designed so that the natural ventilation is sufficient.If artificial ventilation is necessary,it shall be ensured that the ventilation is switched on whilst charging is taken place.The inlet air shall enter as close as possible to the groun37、d,pass over the batteries and escape as high as possible on the opposite side.,26,排气扇的选用 Exhaust fan 排气扇可安装在屋檐下1米处左右或置于屋顶；室内补风口可设在离地面0.30.5米左右.Exhaust fans can be settled subjacent the eave 1 meter or on the roof;the air inlet should be set above the ground 0.30.5 meter.如室内设置34个排气扇，充电期间排气扇可轮流作业，但需保证38、60的排气扇在工作状态，If therere 34 exhaust fans indoor,they can work in turns when charging,but it need to ensure that 60%of the exhaust fans in working state.排气扇型号自行选用。Exhaust fans type should be choose independently.电池的存放 Batterys storage所有待充电电池均放置于托盘或支架上，托盘或支架置于地面上。All the rechargeable batteries are all p39、laced on the pallets or the racking which is placed on the ground.,排气扇 Exhaust fan,补风口 Air inlet,P.S.充电器电源线长度2.5m，电池电源线约0.5m Charger cable length is 2.5m,battery cable length is about 0.5m.,2.5 通风2.5 Ventilation,27,2.6 室温和补水2.6 Room temperature and water topping,充电站应该具有+10到+25的室温和干燥环境，以保证充电机和电池寿命。如果40、这些环境条件不能满足，就要配备一些设备如：对充电机用空调，对电池用加热电缆。A charging station should have a room temperature between+10 and+25C and a dry environment to solve the lifetime of chargers and batteries.Are these climate conditions not to realise so the used equipment had to be fit out for example air condition for the charg41、ers or heating tables for the batteries.南方夏天较高温炎热，建议室内增加几台风扇对充电电池降温，也有促进室内空气流动之用。South region is high temperature in hot summer,it is suggested that increasing a few fans to cool the charging battery indoor,they can also promote the air flow indoor.,电池在使用一段时间之后，电解液面将会因为水被电解后下降，此时要对电池急性补水。补水时要求补充蒸馏水或42、去离子水。不得补充其它水，如饮用水类、河水等；补水时要控制液位位置。Batteries with liquid electrolyte lost water cause of the gassing during charge,this must be refilled.Therefor it must be used distilled water according DIN 43530 or national norms,normal water destroyed the battery.,可以选配自动加水系统，加水完成时自动切断，无需人工检查，加水速度快，省却人工检查、添加蒸馏水的烦恼43、。Automatically water topping systems without any maintain hold good cause controlled by the charger the refilling of water takes place at the correct time shortly before the charge will be finished.Batteries must have special self-closing crams.,28,2.7 标识和急救措施2.7 Labels and First aid,单个充电场所应该有以下标识Si44、ngle charging places should be labelled with following labels:,对于由硫酸引起的事故，下面设备必须放在充电场所易见、易拿的地方。For accidents with acid the following equipment should be placed good visible and easy reachable near by the charging place 急救箱 First aid case 紧急冲洗水池 Emergency shower 洗眼站 Eye washing station 灭火器 Fire-extin45、guisher,Warning of danger of the battery,Prohibition of fire open light and smoking,29,1）安装电葫芦吊装更换电池 Install electric hoist to lift the battery,2.8 电池吊装方式2.8 Battery jib,2）安装轻型支架吊装更换电池 Install light racking to lift the battery,30,广州XX厂,3 充电房案例3 Charger room example,31,沃尔玛Wal-mart DC,3 充电房案例3 Charger room example,华润万家（现有充电发房）Vanguard,2024-1-30,32,招商局物流 宝洁CDCChina Merchants/P&G CDC,3.充电房案例3.Charger room example,2024-1-30,33,丰田汽车TOYOTA AUTO,3.充电房案例3.Charger room example,48V电池充电区48V battery area,24V电池充电区24V battery area,感谢您的聆听,