焦炉相配套的干熄焦装置及备煤化产系统改造工程初步设计工程概算方案（59页）.doc

1、XX4焦炉、与34焦炉相配套的干熄焦装置及备煤、化产系统改造工程初步设计工程概算目 录1 工程内容及规模：12 编制依据23 有关说明:34 工程投资41 工程内容及规模： a)新建160孔JN60-6型4号焦炉，规模为60万t/a，以及相配套的备煤系统改造； b)新建一套3、4号焦炉共用的干熄焦系统,采用JNG90-4型干熄焦装置，以及相配套的运焦系统、余热锅炉、除氧给水泵房、干熄焦除尘地面站、炉前焦库除尘地面站、筛焦除尘地面站、综合电气室、循环水泵房等； c)改造原有煤气净化系统:包括鼓冷、硫銨、蒸氨、终冷洗苯、粗苯蒸馏、焦油系统、车间变电所、循环水泵房。 d)新建生产辅助设施：综合循环水

2、系统、制冷站、空压站、以及外部管线、电信、总图等必要的生产辅助设施。2 编制依据 a) 设备价格均为目前市场现价、类似工程定货价及询价等，设备运杂费按5%计取。 b) 建筑及安装工程采用1994年冶金工业建设概算定额（指标）。材料价格调整到2003年8月兰州地区市场价格水平。 c) 耐火材料价格按建设单位提供的订货价计算。 d) 工程费用定额执行按建设单位提供的当地施工取费标准，建筑及安装工程按三级标准计算。 e) 工程建设其它费用按1994年冶建字第039号文“冶金工业建设初步设计概算编制办法”的有关规定并结合本工程的具体情况计取。 f) 干熄焦系统的引进设备，预计使用外汇179.24万美元

3、。外汇比价按1美元=8.28元人民币计算。 g) 预备费: 国内部分按8%计取，引进部分按5%计取。 h) 涨价预备金:：国内部分，根据国家发展计划委员会计投资19991340号文件规定,现阶段国内物价上涨指数按零值考虑，引进部分按3%计算。3 有关说明: 总图运输油罐车预计投资126.00万元，未计入固定资产投资中。4 工程投资 固定资产投资为 37886.58 万元，建设期贷款利息为 1500.46 万元，铺底流动资金 975.24万元。 工 程 投 资 组 成 表工程费用名称投资(万元)占固定资产投资比例(%)含外汇（万美元）固定资产投资37886.58100.00179.24其中建筑工

4、程8895.1823.48安装工程5181.2513.68设备购置费17789.6146.95138.11其它费用3212.238.4827.62预备费2765.097.308.29涨价预备金43.220.115.22建设期贷款利息1500.46铺底流动资金975.24概 算 汇 总 表序号工程和费用名称概算价值总值含外汇（万美元）建筑工程安装工程设备其他123456781工程费1.1备煤车间261.1329.05106.24396.42小计261.1329.05106.24396.421.2炼焦车间5613.67960.414663.2111237.29小计5613.67960.414663

5、.2111237.291.3干熄焦系统干熄焦本体1369.28692.174712.066773.51119.50运焦系统331.6851.64188.02571.34余热锅炉73.57375.981790.302239.8518.61除氧给水泵房71.3743.5596.01210.93干熄焦除尘地面站52.83330.67635.201018.70炉前焦库除尘地面站61.02111.76402.31575.09筛焦除尘地面站68.7295.14327.94491.80综合电气室122.6057.74282.30462.64干熄焦循环水泵房10.7855.72113.02179.52小区外线

6、80.00312.50392.50小计2241.852126.878547.1612915.88138.111.4煤气净化车间改造鼓风冷凝工段108.66294.21905.061307.93硫铵工段47.9379.68275.53403.14蒸氨工段58.0371.71224.39354.13终冷洗苯工段101.12289.63390.75(含溶济脱酚改造)粗苯蒸馏179.00558.22737.22精制车间(焦油系统改造)17.9573.49384.45475.89粗苯工段变电所17.7510.3261.5589.62终冷洗苯循环水泵房19.7015.3476.78111.82小计270.

7、02824.872775.613870.501.5生产辅助设施综合循环水泵房210.9695.49352.64659.09制冷站52.2766.30695.47814.04空压站26.8721.28126.65174.80旧有配电设施改造33.91184.73218.64小计290.10216.981359.491866.571.6厂区外线146.00929.701075.70小计146.00929.701075.701.7电信93.37223.35316.72小计93.37223.35316.721.8总图运输72.4126.0498.45小计72.4126.0498.451.9生产工器具购

8、置费88.5188.51小计88.5188.51工程费合计8895.185181.2517789.6131866.042其他费用2.1建设单位管理费197.57197.572.2生产职工培训费及提前进厂费84.4884.482.3办公和生活家俱购置费22.0022.002.4拆除工程费80.0080.002.5联合试运转费88.9588.952.6勘察费70.3870.382.7设计费1700.001700.002.8焦炉大棚搭拆费100.00100.002.9烘炉费100.00100.002.10工程监理费407.89407.892.11环保评价费31.8731.872.12工程保险费84.

9、4684.462.13招标代理15.9315.932.14引进工程其它费228.70228.7027.62合计3212.233212.233预备费2765.092765.098.294涨价预备金(引进部分)43.2243.225.22共计8895.185181.2517789.616020.5437886.58179.24干熄焦工程引进设备外汇计算表序号项目名称外 汇 (万美元）折合人民币(万元)公司手续费银行财务费海关监管手续费合计(万元）总计人民币(万元)离岸价海运费海保费到岸价1工程费1.1干熄焦系统循环风机等62.00 1.86 0.23 64.09 530.67 7.96 2.57

10、1.59 12.12 542.79 装入装置用电动缸3.10 0.09 0.01 3.20 26.53 0.40 0.13 0.08 0.61 27.14 排出装置用振动给料器20.50 0.62 0.08 21.19 175.46 2.63 0.85 0.53 4.01 179.47 排出装置用旋转密封阀30.00 0.90 0.11 31.01 256.78 3.85 1.24 0.77 5.86 262.64 小计115.60 3.47 0.43 119.50 989.45 14.84 4.79 2.97 22.60 1012.04 1.2锅炉强制循环水泵18.00 0.54 0.07

11、18.61 154.07 2.31 0.75 0.46 3.52 157.58 小计18.00 0.54 0.07 18.61 154.07 2.31 0.75 0.46 3.52 157.58 合计133.60 4.01 0.50 138.11 1143.51 17.15 5.53 3.43 26.11 1169.63 2引进工程其他费27.62 27.62 228.70 228.70 3预备费8.29 8.29 68.61 68.61 4涨价预备金5.22 5.22 43.22 43.22 总计174.73 4.01 0.50 179.24 1484.05 17.15 5.53 3.43

12、26.11 1510.16 综 合 概 算 表序号工程和费用名称概算价值（万元）总值技术经济指标建筑工程安装工程设备单位数量指标1234567891备煤车间1.1土建配煤室改造261.13261.13m310260255小计261.13261.131.2工艺设备及安装0.00标准设备3.5259.6663.18t19.732071非标设备3.5022.5226.02t19.513344金属结构2.100.002.10t3.56000小计9.1282.1891.301.3电气设备及安装电气传动9.983.2713.25kW146.0908电气照明1.130.161.29kW4.03225PLC控

13、制系统2.0020.0022.00小计13.1123.4336.541.4通风0.000.000.00通风设备0.000.000.00通风管道1.340.001.3412182采暖3.523.52kj/s90.0391小计4.860.004.861.5给排水0.000.000.00设备0.040.630.67管道1.921.92合计261.1329.05106.24396.42共计261.1329.05106.24396.422炼焦车间2.1土建焦炉建筑51.1351.13座1.0511300室外地坪7.807.80m2130060焦炉基础692.09692.09座1.06920900操作台1

14、50.44150.44m285.05279炉端台109.92109.92烟囱222.33222.33m150.014822小计1233.711233.712.2焦炉砌筑4379.964379.96t18287.52395小计4379.964379.962.3工艺设备及安装通用设备2.7222.7525.47t21.411902专用设备79.351434.971514.32t616.124579转让非标设备144.601600.821745.42t1520.211482非标设备132.01968.591100.60t1192.49230工艺管道220.80220.80t220.810000金属结

15、构162.20162.20t270.36001工艺辅助材料等40.0040.00小计781.684027.134808.812.4电气设备及安装电气传动57.367.3764.73kW752.0861电气照明3.570.684.25kW10.04250防雷1.121.12小计62.058.0570.102.5仪表自动化自动化64.45143.27207.72DCS集散控制系统10.80108.00118.80焦炉操作管理系统11.00110.00121.00小计86.25361.27447.522.6除尘及暖通通风设备0.242.262.5035714出焦除尘设备24.82262.19287.

16、01t227.012644采暖3.523.52Kj/s90.0391小计28.58264.45293.032.7给排水设备0.292.312.60管道1.561.56小计1.852.314.16合计5613.67960.414663.2111237.29共计5613.67960.414663.2111237.293干熄焦系统3.1干熄焦本体土建室外地坪3.903.90m2650.060本体基础155.97155.97本体钢结构288.00288.00t480.06000一次除尘钢结构22.8022.80t38.06000二次础尘钢结构32.4032.40t54.06000热管换热器14.401

17、4.40t24.06000电梯钢结构56.1056.10t66.08500焦粉贮存仓13.8513.85m3276.0502新增熄焦车轨道基础30.8330.83m120.02569循环风机基础11.4011.40m3160.0713循环气体管道支架28.3428.34迁车台61.5761.57m21690.0364小计719.56719.56干熄槽砌筑649.72649.72t1180.95502小计649.72649.72工艺设备及安装通用设备4.3559.0763.42t27.722895专用设备129.642321.552451.19t862.028436引进设备6.711062.64

18、1069.35非标设备72.55411.77484.32t422.811455工艺管道72.8972.89t89.38162金属结构37.8437.84t63.15997保温材料等45.0045.00电气传动68.7333.32102.05kW901.01133照明8.920.429.34kW25.03736防雷0.580.58PLC控制系统40.00400.00440.00配电箱（配10KV高压电机）6.073.369.43小计493.284292.134785.41仪表自动化149.98333.40483.38小计149.98333.40483.38通风除尘通风设备0.395.155.54

19、50364除尘设备6.3481.3887.72t58.015124金属结构40.8040.80t68.06000采暖0.810.81kj/s16.0506小计48.3486.53134.87给排水0.570.57小计0.570.57合计1369.28692.174712.066773.513.2运焦系统0.00土建0.00D101转运站51.2651.26m31368.0375D102转运站16.4116.41m3557.0295D101.D102通廊16.2316.23m14.211430D103.D104通廊123.77123.77m102.112122D107通廊7.797.79m31.

20、12505炉前焦库116.22116.22m21198.0970小计331.68331.68工艺设备及安D101转运站标准设备0.082.692.77t0.739571 非标设备1.7917.7919.58t15.412714 金属结构3.183.18t5.36000炉前焦库标准设备2.6449.4252.06t22.722934 非标设备7.8780.5088.37t67.613072 金属结构9.609.60t16.06000D102转运站标准设备0.010.150.16t0.116000 非标设备1.7817.6719.45t15.312712 金属结构2.102.10t3.56000小

21、计29.05168.22197.27电气设备及安装电气传动15.1419.5934.73kW163.02131电气照明1.780.211.99kW5.03980防雷0.210.21小计17.1319.8036.93通风采暖D101转运站通风0.780.78D102 0.780.78D101 采暖0.810.81kj/s16.0506D102 0.660.66kj/s13.0508小计3.033.03给排水2.432.43小计2.432.43合计331.6851.64188.02571.343.3余热锅炉土建工程室外地坪1.201.20m2200.060设备基础25.8925.89m3272.0

22、952小计27.0927.09工艺设备及安装标准设备200.761350.561551.32t723.221451引进设备1.08165.46166.54工艺管道(含不锈钢)45.7345.73t18.025406砌筑及保温46.4846.48小计46.48247.571516.021810.07电气设备及安装电气传动5.106.6211.72kW158.0742电气照明3.000.213.21kW10.03210小计8.106.8314.93仪表自动化120.31267.45387.76小计120.31267.45387.76合计73.57375.981790.302239.853.4除氧给

23、水泵房土建工程71.3771.37m2496.01439小计71.3771.37工艺设备及安装设备15.3189.19104.50t56.018661管道18.7518.75t13.014423小计34.0689.19123.25电气传动5.946.7112.65kW188.0673照明0.900.111.01kW3.03367小计6.846.8213.66暖通通风设备1.431.4320429采暖1.011.01Kj/s20.0505小计2.442.44给排水0.210.21合计71.3743.5596.01210.933.5干熄焦除尘地面站土建电动机室15.5515.55m299.0157

24、1贮灰仓9.739.73m256.01738室外地坪3.593.59m2598.060室外设备基础7.667.66m3130.0589配电室16.3016.30m2110.01482小计52.8352.83工艺设备及安装除尘设备54.89536.16591.05t428.213803除尘管道222.76222.76t190.011724金属结构32.4032.40t54.06000采暖1.101.10kj/s20.0550小计311.15536.16847.31电气设备及安装电气传动5.9523.4729.42电气照明3.570.213.78kW10.03780防雷0.210.21PLC控制系

25、统7.0070.0077.00小计16.7393.68110.41仪表自动化2.415.367.77小计2.415.367.77给排水0.380.38小计0.380.38合计52.83330.67635.201018.703.6炉前焦库除尘地面站土建电动机室19.8619.86m292.02159贮灰仓14.5914.59m292.01586室外地坪2.982.98m2496.060室外设备基础7.297.29配电室16.3016.30m2110.01482小计61.0261.02工艺设备及安装除尘设备26.32290.24316.56t247.712780除尘管道58.6258.62t50.

26、011724金属结构6.006.00t10.06000采暖1.011.01kj/s20.0505小计91.95290.24382.19电气0.00电气传动5.7226.8732.59照明3.570.213.78kW10.03780防雷0.210.21PLC控制系统8.0080.0088.00小计17.50107.08124.58仪表自动化2.244.997.23小计2.244.997.23给排水0.070.07小计0.070.07合计61.02111.76402.31575.093.7筛焦除尘地面站土建电动机室及电气柜室30.9230.92m2184.01680贮灰仓11.2411.24m29

27、2.01222室外地坪2.982.98m2496.060室外设备基础7.287.28配电室16.3016.30m2110.01482小计68.7268.72工艺设备及安装设备21.51239.23260.74t202.712863管道46.9046.90t40.011725金属结构6.006.00t10.06000采暖1.011.01kj/s20.0505小计75.42239.23314.65电气电气传动7.2623.4030.66照明3.570.323.89kW10.03890防雷0.580.58PLC控制系统6.0060.0066.00小计17.4183.72101.13仪表自动化2.24

28、4.997.23小计2.244.997.23给排水0.070.07小计0.070.07合计68.7295.14327.94491.803.8综合电气室土建122.60122.60m21180.01039小计122.60122.60电气供电设备及安装41.03273.53314.56传动3.920.134.05kW119.0340照明8.990.429.41kW30.03137防雷1.601.60小计55.54274.08329.62暖通0.00通风0.038.228.25采暖2.172.17Kj/s47.0462小计2.208.2210.42给排水小计合计122.6057.74282.3046

29、2.643.9干熄焦循环水泵房土建10.7810.78m281.01331小计10.7810.78工艺设备及安装工艺设备0.8310.3711.20t4.823333工艺管道3.233.23m2123.0263小计4.0610.3714.43电气电气传动3.663.316.97kW110.0634电气照明0.900.111.01kW3.03367小计4.563.427.98仪表自动化44.5298.96143.48小计44.5298.96143.48暖通设备0.010.270.28通风管道1.431.43采暖1.141.14Kj/s24.0475小计2.580.272.85合计10.7855.

30、72113.02179.523.10小区外线电力外线150.00150.00热力外线120.00120.00给排水外线42.5042.50土建外线80.0080.00小计80.00312.50392.50合计80.00312.50392.50共计2241.852126.878547.1612915.884煤气净化车间改造4.1鼓风冷凝工段土建冷凝泵房19.3919.39m2120.01616鼓风机室49.6149.61m2288.01723室外地坪1.801.80m2400.045室外部分设备基础37.8637.86小计108.66108.66工艺设备及安装标准设备7.99187.45195.

31、44t34.057482非标设备126.51452.16578.67t538.710742工艺管道65.0065.00t50.013000金属结构12.0012.00t20.06000小计211.50639.61851.11电气传动15.3732.2947.66kW313.01523照明2.210.372.58kW7.03686防雷0.370.37小计17.9532.6650.61仪表自动化仪表43.1795.97139.14DCS集散控制系统13.50135.00148.50小计56.67230.97287.64通风设备0.051.821.87管道2.472.47采暖2.662.66kj/s

32、59.0451小计5.181.827.00给排水2.912.91小计2.912.91合计108.66294.21905.061307.934.2硫铵工段主厂房47.9347.93m2346.01385小计47.9347.93工艺设备及安装标准设备4.59115.53120.12t19.661286非标设备10.21132.06142.27t43.532706工艺管道4.504.50t4.510000不锈钢管道(316L型)10.0010.00t2.540000煤气管道2.402.40t3.08000 (不锈钢316L型)12.0012.00t3.040000热风管道2.972.97t3.584

33、86金属结构1.201.20T2.06000小计47.87247.59295.46电气传动16.8818.7035.58KW304.01170照明1.580.211.79kW5.03580防雷0.470.47小计18.9318.9137.84仪表自动化3.056.779.82小计3.056.779.82通风设备0.062.262.32管道3.613.61采暖5.265.26kj/s120.0438小计8.932.2611.19给排水0.900.90小计0.900.90合计47.9379.68275.53403.144.3蒸氨工段土建蒸氨塔架及设备基础54.5354.53m33112.0175室

34、外地坪3.503.50m2583.060小计58.0358.03工艺设备及安装标准设备3.5457.5761.11t18.632855非标设备27.27132.35159.62t134.711850工艺管道7.007.00t7.010000不锈钢管道5.005.00t2.025000煤气管道8.008.00t10.08000金属结构0.600.60t1.0600小计51.41189.92241.33电气传动4.383.658.03kW127.0632照明0.950.211.16KW3.03867防雷0.080.08小计5.413.869.27仪表自动化13.7730.6144.38小计13.7

35、730.6144.38给排水1.121.12小计1.121.12合计58.0371.71224.39354.134.4终冷洗苯工段(含溶济脱酚改造）工艺设备及安装标准设备1.8846.2448.12t10.147644非标设备49.84194.25244.09t267.59125工艺管道10.0010.00t10.010000煤气管道8.008.00t10.08000金属结构1.201.20t2.06000小计70.92240.49311.41电气传动7.6016.2223.82kW650.0366传动(溶剂脱酚)5.832.428.25kW169.0488照明( 终冷 )0.950.211.

36、16kW3.03867照明(溶济脱酚)0.950.211.16kW3.03867防雷( 终冷 )0.080.08防雷(溶济脱酚)0.080.08小计15.4919.0634.55仪表自动化13.5330.0843.61小计13.5330.0843.61给排水管道0.00给排水( 终冷 )0.590.59给排水(溶剂脱酚)0.590.59小计1.181.18合计101.12289.63390.754.5粗苯蒸馏工艺设备及安装标准设备0.4518.9219.37t1.9101947非标设备64.62469.87534.49t275.219422工艺管道40.0040.00t40.010000煤气管

37、道32.0032.00t40.08000金属结构6.006.00t10.06000小计143.07488.79631.86电气传动7.409.5816.98kW250.0679照明0.950.211.16kW3.03867防雷0.250.25小计8.609.7918.39仪表自动化26.8359.6486.47小计26.8359.6486.47给排水0.500.50小计0.500.50合计179.00558.22737.224.6精制车间(焦油系统改造)土建焦油超级离心机平台6.116.11m3150.0407粗蒽离心机扩容改造1.341.34改质沥青平台及设备基础10.5010.50小计17

38、.9517.95工艺设备及安装焦油系统标准设备1.49221.55223.04 非标设备3.1210.5313.65t11.112297 工艺管道6.206.20t5.012400 金属结构0.900.90t1.56000粗蒽系统标准设备4.3451.4555.79t15.535994 工艺管道1.241.24t1.012400改质沥青标准设备0.3616.8017.16t1.3132000 非标设备31.0259.8290.84t110.78206 工艺管道6.206.20t5.012400 金属结构0.600.60t1.06000小计55.47360.15415.62电气传动6.973.5

39、610.53KW220.0479照明1.080.211.29KW3.04300防雷0.080.08小计8.133.7711.90仪表自动化9.2320.5329.76小计9.2320.5329.76给排水0.660.6610小计0.660.66合计17.9573.49384.45475.894.7粗苯工段变电所土建17.7517.75m2209.0849小计17.7517.75工艺设备及安装供电8.9859.8568.83照明0.600.210.81kW2.04050防雷0.120.12小计9.7060.0669.76暖通通风1.491.49采暖0.600.60kj/s12.0500小计0.6

40、01.492.09给排水0.020.02小计0.020.02合计17.7510.3261.5589.624.8终冷洗苯循环水泵房土建主厂房16.4316.43m2129.01274吸水井3.273.27小计19.7019.70工艺设备及安装设备4.5847.9252.50t39.013462管道3.183.18m2121.0263小计7.7647.9255.68电气0.00传动3.8428.5132.35kW350.0924照明0.850.211.06kW3.03533防雷0.050.05小计4.7428.7233.46暖通设备0.010.140.15管道2.022.02采暖0.810.81k

41、j/s16.0506小计2.840.142.98合计19.7015.3476.78111.82共计270.02824.872775.613870.505生产辅助设施5.1综合循环水泵房土建主厂房36.5436.54m2306.01194吸水井17.9617.9610.6*10.6冷却塔58.8158.81座1.05881008.4*8.4冷却塔94.6594.65座2.0473250室外地坪3.003.00m2500.060小计210.96210.96工艺设备及安装标准设备10.98238.10249.08t88.828050新增循环水冷却塔4.6947.6652.35t42.112435低温

42、循环水及环水冷却塔1.1847.2548.43t10.645689水泵房管道9.939.93m2378.0263冷却塔及贮水池配管46.3146.31座3.0154367小计73.09333.01406.10电气传动13.8117.8831.69kW266.01191照明1.410.211.62kW5.03240防雷0.050.05小计15.2718.0933.36通风采暖0.00通风设备0.041.541.58管道3.183.18采暖3.913.91Kj/s100.0391小计7.131.548.67合计210.9695.49352.64659.095.2制冷站土建52.2752.27m24

43、52.01156小计52.2752.27设备及安装设备5.51640.66646.17t95.6675915.2.2.2.管道28.5428.54t24.011892小计34.05640.66674.71电气电气传动4.332.426.75kW73.0925电气照明0.900.161.06KW3.03533防雷0.050.05小计5.282.587.86仪表自动化22.6750.4073.07小计22.6750.4073.07通风采暖通风设备0.031.831.86管道2.692.69采暖1.381.38Kj/s29.0476小计4.101.835.93给排水0.200.20小计0.200.2

44、0合计52.2766.30695.47814.045.3空压站土建26.8726.87m2205.01311小计26.8726.87工艺设备及安装工艺设备3.0095.9798.97T15.165543管道4.064.06T4.010150小计7.0695.97103.03电气传动1.3612.6013.96照明0.900.211.11kW3.03700防雷0.140.14小计2.4012.8115.21仪表8.0317.8525.88小计8.0317.8525.88通风采暖通风设备0.020.02管道2.692.69采暖1.011.01Kj/s20.0505小计3.700.023.72给排水

45、0.090.09小计0.090.09合计26.8721.28126.65174.805.4旧有配电设施改造原有10KV变电所改造25.91172.73198.64原有电磁站改造8.0012.0020.00小计33.91184.73218.64合计33.91184.73218.64共计290.10216.981359.491866.576厂区外线6.1电力350.00350.006.2给排水239.70239.706.3热力100.00100.00t100100006.4煤气净化外线240.00240.00t30080006.5土建146.00146.00合计146.00929.701075.707电信93.37223.35316.72合计93.37223.35316.728总图运输8.1土方16.0816.08m310000168.2道路42.8342.83m25630768.3绿化13.5013.50m26750208.4运输车辆26.0426.04合计72.4126.0498.459生产工器具购置费88.5188.51合计88.5188.51总计8895.185181.2517789.6131866.04